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PROJECT 1602
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Conversion Parts List
The conversion for changing out the NV5600 to a FS or
FSO series Fuller transmission is pretty straight forward. The required
parts consists of the following;
Cummins 5.9 SAE #2 Flywheel Cover (starter hole
on driver's side)
Cummins 5.9, 14" Flywheel
Pilot Bearing (72 X 25MM or 72 X 30MM) Depending on
Transmission Input Shaft
Single or Double Disc 14" Clutch ("push" or "pull"
type)
28MT Starter
Fuller F Series SAE #2 Transmission Bell Housing
Transmission (Fuller FS or FSO Series)
Clutch Actuator (("push" or "pull" type)
Fabricated Rear Transmission Support
Hydraulic Actuator ("push" or "pull" type)
Fabricated bracket for "Pull" Type Actuator
Fabricated Hydraulic Hose and Fittings
Drive Shaft Modification
For a 4 X 4, The Transfer Case Will Have to be Mounted
Remote
PARTS LIST
NV5600 CONVERSION TO FULLER 6 SPEED TRANSMISSION
|
ITEM |
PART
NUMBER |
Alt
Part |
COMMENT |
|
Flywheel
Housing
 |
3933387 |
|
LATE 5.9
Truck Application; SAE #2 (Starter on LH) |
|
3931713. |
|
Current 5.9
Cummins Part Number |
|
3912184 |
|
Early 90’s
Truck Application |
|
3921296 |
|
Older 5.9
Truck Application |
|
3904172 |
|
|
3903287 |
|
|
Flywheel

|
3921263 |
|
Flywheel.
5.9 Cummins, 14" X 7" bore, 8 mount holes, 173 teeth (1999) |
|
3921264 |
|
1994 to 1999 |
|
3908574 |
|
|
3918959 |
|
|
Clutch
 |
AF3921263 |
|
Single Disc,
Valair for 14" Flat w/8 Spring Clutch Disc |
|
109410-5Y |
|
Eaton Solo 1401 Pull Type |
|
3908574 |
|
Single Disc,
5.9 Ford Application, 14” 1.75” input X 10 Spline |
|
AK-3921263 |
|
Single Disc,
5.9 Best Industrial. 14” 1.75” input X 10 Spline |
|
53556406 |
Valeo |
Push-Type
Clutch (Spicer Style) Incl. T/O Bearing |
|
Double
Disc Clutch Assy
 |
109503-10 |
109509-22Y 109505-12 |
Eaton, Double Disc, 14" x 1.75” ;
Solo 1402 Pull Type, “Adjustment-Free”, Short Stroke
|
|
Clutch Cover
(Transmission Bell Housing)
Pull
Type

Push Type

|
3316241 |
A-7514 |
#2 SAE
5.9 Cummins 14" Clutch Cover (“pull” type)
Clutch
Fork Actuator shown installed |
|
A-7514 |
A-7375
|
#2 SAE
"Push" Type, Fuller Transmission Bell Housing |
|
Starter
 |
3916854 |
Cummins 28MT |
12V
Clockwise 10 Tooth Off Set Gear |
|
10465026 |
Cummins 28MT |
|
|
|
|
1113593 |
|
Delco |
|
1113276 |
10465407
10479621
1113276
3604648rx
3916854 |
Delco/Cummins, Used on: Consolidated Diesel, Cummins 3.9L, 5.9L,
Freightliner, Kenworth, White Farm |
|
10465043 |
3916854
10465026
10465043
10479621
1113276 |
Delco Factory Reman Starter, 28MT |
|
Shift Tower

Ford Shifter

Installed in Dodge un Bent

Fits nicely in the Center of the
Original Installation |
S-7045 |
|
Low Tower Complete Shift Lever Kit. Bend to fit |
|
Clutch Fork Actuator
 |
|
|
Complete Assy or in pieces. Standard for most Fuller
transmissions. Shaft on left is actuator and can be keyed, cut or
splined. Length will vary according to application |
|
Clutch
Actuator

http://www.inforanger.roadranger.com/epc/index.asp?modelID=549&groupID=1778
|
4305199
A-7414 |
|
Volvo Truck
Manufacturer not identified |
|
Transmission Options
Fuller
 |
Fuller Transmissions
FS5306
FS6306
FSO6406
FSO8406
Spicer Transmissions
TTC
Spicer ES52-7B
TTC Spicer
ES066-7B
Allison Automatics
Speed Auto. Allison 2000/ 4-2400 5-Speed
Allison MD-3060
6-Speed CR
Allison MD-3066
6-Speed CR
|
|
Straight 6 speed
Straight 6 speed
6 speed O/D (.78)
6 speed O/D (.78)
7 speed direct
7 speed O/D (.74)
5 speed O/D (.74)
6 speed O/D (5th .75 & 6th .64)
6 speed O/D (5th .75 & 6th .64) |
|
FULLER TRANSMISSION LUBRICANTS
REFER TO TCMTOO21 2008
http://www.roadranger.com/ecm/idcplg?IdcService=GET_FILE&dID=189152
Complete line of national and
international brands are listed
|
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FULLER TRANSMISSION BELL HOUSING
SELECTION CHART

http://www.roadranger.com/ecm/groups/public/@pub/@eaton/@roadranger/documents/content/ct_042149.swf
|
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SPECIAL ORDER REAR BEARING
RETAINER TO BE USED IN MAKING AN ADAPTER FOR A 4 X 4 CONVERSION
MARRIED TO THE FULLER TRANSMISSION Part # 4301987

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we're not finished yet
Broken Main Shaft NV5600
FSO6406
FO8406AWS
Conversion Parts List
Installation Details
Tires Sizes
Parts Sources and Links
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Contact Information
-
Telephone
-
(505) 927-2219
-
FAX
-
(505) 367-3360
-
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Postal address
-
PO
Box 429
-
Espanola, NM 87532
-
-
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Email
Sales
paul at sanco-bg.com
Web Master webmaster at sanco-bg.com
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