NV5600 Conversion to

Fuller FSO 6406

Fuller has been using a variety of 5 and 6 speed transmissions in mid-sized trucks for many years as well as larger 9, 10, 12, 15 and 18 speed transmission in over the road trucks. 

 

The various transmission options offer a variety of gear ratios depending on

 how your truck is setup.  If you use a straight 6 speed without O/D and 4.10 gears you will be at 2200-2400 RPM and max at 55-58 MPH. The the 6 speed OD (.73 X 4.10=2.993) gives us a effective high speed ratio of 2.993.

For the NV5600
1st - 5.63
2nd - 3.38
3rd - 2.04
4th - 1.39
5th - 1.00
6th - 0.73 w/4.10's, effective ratio is 2.993

 

Case                                          Cast Iron

Torque Rating                           650 lb.-ft.

Gross Combined Weight         26,000 lbs.

Transmission Weight               360 lbs.

Input Shaft  (99-2000)               10 Spline 1.25" dia

Input Shaft  (01-up)                   10 spline  1.375" dia



The Getrag 56 trans is
1st - 4.23
2nd - 2.53
3rd - 1.67
4th - 1.23
5th - 1.00
6th - 0.79 w/4.10's, effective ratio is 3.239

The Fuller FSO-6406A is
1st -  7.06
2nd - 4.13
3rd - 2.52
4th - 1.59
5th - 1.00
6th - 0.78 w/4.10's, effective ratio is 3.198

With a Fuller set-up, low end pulling (1 & 2) is much better and all 3 transmissions are comparable in 3rd to 6th gears. The lower the effective gear ratio the more top end speed. The NV has a very slight edge.

 

The Fuller 5 and 6 Speed transmissions come in synchronized and unsynchronized versions as well as final drive at 1:1 (FS series) and overdrive at .78 (FSO series).  You can convert a FS series transmission into an FSO with standard off the shelf parts.

 

FSO6406 ready to install in a 2001 Dodge 3500 4 X 4

 

 

MEDIUM-DUTY MANUAL AND APPROXIMATE CORE WEIGHT

NV5600                                                                                          Weight  360  LBS

FS-5306, FS-5406, FS-6306, FS-6406                                       Weight  345   LBS         

FSO-8406                                                                                       Weight  356  LBS

F-6406N-ASW, F-6406N-AW3, FO-6406A-ASW,

FO-6406A-AW3, FO-8406A-ASW, FO-8406A-AW3                  Weight   602 LBS

 

Click on link for Parts and Illustration of transmission assembly

NV5600_Conversion_IllustrationFSO-6406A-0707[1].pdf

 

This is a Freightliner M2 365MM single or double clutch "pull" type housing

 

Click here to view Fuller Clutch release

http://www.inforanger.roadranger.com/epc/index.asp?modelID=549&groupID=1778

 

 

 

 

come back later

we're not finished yet

 

Broken Main Shaft NV5600

FSO6406

FO8406AWS

Conversion Parts List

Installation Details

Tires Sizes

Parts Sources and Links

 

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